ECOSTAN^® Cow Dung will be used to Make Wood – Know its Benefits & Features

Cows have a significant role in Indian culture, a land of beliefs, mythological texts, and rituals. Our country is progressing in the correct direction by taking good care of our cows. As a result, the world’s largest milk-producing country is India. However cows do more than only make milk. In their lives, cows also generate gobar (cow dung). All of us are already aware of the power of cow dung. There are many advantages to using cow dung, and one of them is the ability to prepare Cow Dung log out of it that people can use to ignite a fire. Burning a log of cow dung is an environmentally beneficial method that doesn’t pollute the environment.

Typically, cremation is done using firewood, electricity, or LPG gas. Most Indians like using conventional cremation goods, such as dried cow dung and timber logs. Cow dung log burning is less expensive than other methods and firewood. There is a need for at least 400kg of wood to carry out every single cremation, eventually leading to deforestation. Thus, buying a Cow Dung Log Making Machine will undoubtedly be a significant investment and an economical approach.

Some Cow Dung Logs Advantages

1. It aims to simplify the management, maintenance, and transportation difficulties inexpensively.

2. It is possible to enhance the Calorific Value of fuel by adding powdered coal made from agricultural residues.

3. Depending on your preferences, you might cut off long and tiny logs.

4. It is cheap, inexhaustible, and widely available fuel.

5. You can produce both manure and fuel utilizing cow dung logs.

6. Minimises material loss or waste.

7. Dense cow dung logs have a higher C.V. (Calorific Value) than patties.

8. It is an efficient way to reduce fire and explosion danger from quickly flammable materials.

9. In opposition to logs, which can be built entirely of dung, the creation of patties includes mixing mud with dung, which results in higher ash content.

The working of Cow dung log-making machine:

 First, you need to dry the Cow dung in the sun for at least five days to eliminate any traces of water; the dung ought to be dry and similar to soil. The mixture is then poured into the mouth of a machine to compress it into a cylindrical hardwood log-like shape. You can customize the dimensions and shape of the Cow Dung log that comes out of the machine based on the requirements. Right now, either it will be spherical or round.

The machine’s screw mechanism permits the blending and compression of the raw cow dung into moulds, the sizes of which you can modify according to the necessities. The cow dung logs are then laid out to dry in the sunlight to remove any moisture after you take them out from the Machine.

This drying process of cow dung logs is necessary to make them stronger and more durable. The machine can produce logs at a frequency of one per minute, which is about as long as three feet. The most significant feature of this environmentally beneficial invention is that you can also merge this with the straw residue to produce logs.

The eco-friendly cremation is now more straightforward with the use of cow dung logs:

In rural India, it is common to make cow dung (uplas) by manually using cow dung. These uplas people generally use as manure and firewood. Most Indians like traditional cremation products, such as dried cow dung logs and timber logs. Additionally, burning cow dung logs for cremation is less costly than utilizing firewood, electricity, or LPG gas. Due to these factors, the cow dung uplas/logs market is growing daily.

Because the young generation lacks skills in making upla’s with their hands. This Cow Dung Log Making Machine comes as a blessing to them. With the help of this machine, you can now produce flawless cow dung logs with little assistance from humans. This all suggests that it is an economical yet environmentally friendly approach for cremation.

Cow Dung Wood Manufacturing Business’s importance and significance in the Present Situation:

Producing wood from cow dung is a profitable industry that will grow continuously in the upcoming years. In the coming future, there will be a significant rise in public recognition of the value and applicability of cow dung wood. People in India like to use dried cow dung logs or cow dung wood for cremation. The cremation procedure using cow dung wood is far less expensive than hardwood or other alternatives. Although there are few producers of cow dung wood, there is a high demand for it, making it challenging to supply each need. As a result, we may determine that it is a thriving company with great opportunities.

We know that cow dung mainly produces organic manure or biogas. However, cow dung wood has several benefits and is environmentally friendly. You can use this wood for Sanskar, Yagya-Puja reciting, Havan, etc.

Conclusion: Cow dung logs are a renewable and organic fuel source with several benefits. They are readily available in rural areas, produce less smoke and are cost-effective. Additionally, using cow dung logs as fuel can improve soil fertility when using residual manure. You should get a Cow Dung Log Making Machine if you intend to start a business or use it for household purposes. If you are looking for a high quality cow dung log making machine then you should definitely visit Ecostan.

ECOSTAN^® Can Coal Be Replaced With Biomass Briquettes?

A biomass briquette machine produces environmentally friendly fuels with higher densities known as biomass briquettes. Because of their significant calorific value and low moisture levels, they thoroughly burn. The escalating need for renewable biomass briquettes because non-renewable fossil fuels like coal are on the verge of extinction. Nowadays, there is a growing demand for coal replacement alternatives to adopt a more eco-friendly approach to energy production.

Biomass materials are easily obtainable, and using biomass briquettes does not need special power-generation machinery. For energy production, biomass briquettes can be a more environmentally friendly alternative than fossil fuels like coal and petroleum.

Briquetting of agricultural waste is a method for producing biofuels:

You can create biomass briquettes and pellets by exerting tremendous stress on organic wastes and compacting it into blocks of different or similar shapes and dimensions. According to the type of material used to make pellets, these have low or no carbon combustion.

Briquetting is a procedure that transforms loose biomass comprising various agricultural wastes, agro-waste, and industrial raw organic wastes into energy-dense bricks of consistent size and shape. Briquettes are sometimes known as white coal or bio coal since they ignite without producing smog. Considering its environmental benefits and availability, it is not wrong to say that it can be an excellent coal replacement.

What is the calorific value of solid biomass briquettes:

According to the kind of biomass used in the production process, the calorific value of biomass briquettes varies. The following are examples of organic waste that you can use to make briquettes and pellets:

Sugarcane bagasse, groundnut seed shells, Wheat hay, wood Chips, flakes, rice straw, sawdust, and rice husk Coconut husk.

Let’s compare coal and the briquettes to know if coal replacement by biomass is ideal or not: 

Availability:

Considering India is a developing nation with a large agricultural industry, there is a significant opportunity to develop a sustainable biofuel supply. Using organic wastes from industrial processes, fuels like biomass briquettes and pellets can continuously use in place of coal.

In the annual year 2021–2022, India had a record-breaking production of 780 million tonnes of domestic coal. People anticipate more outstanding fuel production in the financial year (FY) 2022–2023.

According to forecasts, the coal demand may be minimized by over 230 million tonnes if the power generation for biomass-based power generation is put to its maximum capabilities.

Emissions:

Coal and other energy sources are well-known for contributing substantially to global warming-causing greenhouse gas emissions like CO2. One economical method of reducing pollution from power sources is to use biomass briquettes and pellets.

Biomass Briquettes and pellets are a topic of discussion as an environmentally friendly substitute. However, briquettes and pellets typically produce fewer pollutants than the combustion of fossil fuels, which harms the environment.

Calorific value:

A material’s calorific value indicates heat emission when you burn a certain proportion of that substance. Coal has a calorific value of 25 to 35 MJ/kg. Among the numerous forms of coal, anthracite has the maximum calorific value. High-quality briquettes have a calorific value of around 18 and 24 MJ/kg.

The coal replacement by biomass is economical or not?

The use of coal and another power source, such as briquettes, to heat a boiler is a process known as co-firing. It can be a realistic solution that enterprises generally prefer. A benefit beyond coal burning is that this process produces fewer emissions of greenhouse gases.

For heating systems, various parameters determine when to migrate from coal to biofuels. This requires careful consideration of various factors, including:

•  Accessibility and operational simplicity.
• Economic factors
• The ability of the user to adapt boilers
•  Gross calorific value
•  Upgrading to new boiler technology

Can briquettes take the place of coals?

It is doubtful that a complete conversion to solid biofuels will occur immediately, given our significant reliance on coal to provide energy. However, we should transition to alternative energy, as coal reserves are running out because energy requirements are expanding. In this situation, the coal replacement by biomass briquettes can be the most effective and practical energy source alternative.

Briquettes and pellets have become increasingly popular in emerging economies for lighting commercial burners. This transition will likely become even more dramatic in the following years because of increasing coal prices and depleting fossil fuel sources. Using biofuels as a coal replacement has a favorable consequences for the environment.

Biomass briquettes and pellets are an outstanding fuel source for industrial units because of their characteristics, including calorific content and power efficiency. Although various obstacles prevent them from functioning to their full potential as a coal substitute, the inclination in this path is apparent. This transition will probably occur within the next few years due to the demand for inexpensive and environmentally friendly alternative energy sources.

Conclusion: The world’s emerging fuel is the biomass briquette that you can produce by a briquetting machine. It is an incredibly effective asset for a low-cost, ecologically responsible, and forward-thinking business environmental policy. To produce power, biomass briquettes can serve as a greener substitute for fossil fuels like coal and petroleum. In light of this, the coal replacement by biomass briquettes is practical. You can get a high quality briquetting machine from Ecostan to produce briquettes as per requirement, without harming the environment.

ECOSTAN^® 7 Safety Tips For When Using A Wood Chipper

chippers are common in industrial timber operations for recycling wood and making sawdust as part of manufacturing processes. Those who work in the agriculture sector also use wood chippers to upkeep their properties and lands. An industrial wood chipper uses various components, such as a hopper, a collar, a chipper, and a collecting bin. Typically, a combustion engine serves as the machine’s internal power source.

It’s incredible how quickly a wood chipper can break enormous tree limbs into dust. But mishaps happen; if you don’t take precautions, the pull of a machine can seriously hurt you. It is always a good idea to stay up-to-date on wood chipper safety best practices. Whether you are operating one for the first time or have been using one for years.

Let’s first understand the working of a wood chipper

 As its names indicate, a wood chipper is a machine that breaks down tree trunks, twigs, and branches into chips. Powerful engines operate the blades on spinning drum sets that slice wood.

Industrial wood chippers use to suck in branches at a rate of approximately 20 inches per second due to the blend of torque and velocity. The feeding system and drum blades catch everything into the machine while the worker physically pushes wood and tree limbs via the feed shaft or into the hopper. 

Safety tips that you must employ while working with the wood chipper

machine:

Do not overburden the chippers and adhere to the operating instructions: To prevent your hands from coming into contact with the blades, most wood chippers suggest you cautiously put in the material and force any waste in with a big pole. It’s necessary to comply with the guidelines that vary for each type of chipper. It’s vital to remember that each of them has a load capacity.

Take off any dangerous apparel: Inappropriate clothing can trap you and bring you closer to the chippers’ blades, which can result in serious injury. You can minimize this threat by taking off any dangerous apparel. Protect your legs and hands with tucked, tight clothing, and use covered footwear. This reduces the possibility of any flying objects striking you. Pendants, earrings, wristbands, belts, big work gloves, and scarves are accessories and clothing that might get stuck in this machine.

As you operate the wood chipper machine, clear up the area: Trash will fall onto the ground nearby the worksite whenever you work there. To reduce your risk of tripping and falling, clean this place with a broom or brush. People frequently disregard this safety advice, but doing so can result in serious harm. So, before employing a wood chipper, thoroughly clean the area.

Put on your safety clothing at all times: Wearing your safety equipment while operating a wood chipper machine is one of the simplest approaches to lower your chance of an accident. Safety goggles, a safety helmet, and earmuffs are some safety clothing you should wear while wood chipper use. Using safety glasses and a hard cap, you can prevent flying debris from affecting you and prevent small particles from getting into your eyes.

At the beginning of each use, examine the machine thoroughly: Closing and latching the disc hood is necessary. For suspicious materials, inspect the infeed tube. Check to see if the nuts and screws are secure. Ensure that blade bolts and nuts are tight enough to operate the machine (every wood chipper machine producer defines this). Look for damages or wear on the blades. You might jam the feed and kick stuff back through the preload tube when you operate a wood chipper machine with worn or broken knives.

Avoid operating a wood chipper alone: It is essential never to work individually with a machine like a wood chipper. It is necessary to have another individual nearby who can provide first aid and call for assistance if, by chance, an incident happens. You need to ensure that you constantly have someone with you to adhere to this procedure and avoid suffering an incident that might seriously influence your life.

Put in manageable parts: Only load the machine with what it can handle, don’t overload it. When selecting your machine, consider your workplace since industrial chippers may cut wood with a diameter range from around 6 inches to 12 inches. Place little size of material in the dustbin, not in the wood chipper.

If you ever utilize this machine outside your home, you must be conscious of the machine’s power. Yet immense power also entails great responsibility. In this scenario, utilizing your wood chipper safely is your responsibility.

Conclusion: The most essential tip is always to pay attention to reading the wood chipper instructions and always comply with the precautionary measures! You need to be aware that every wood chipper is distinctive and has various specifications. If you want a wood chipper, go to Ecostan, where you can purchase one according to your working site’s requirements.

ECOSTAN^® How To Make Briquettes From Daily Wastes

Remember the old proverb, “One person’s trash is another person’s treasure”? For our everyday wastes, the very same logic stands true. 

Following this theory, it is ideal for us to create briquettes using everyday waste with the help of the Briquetting Machine, a wonderful and almost inexhaustible energy source. 

Briquettes are compact cubes of flammable material that you can use to ignite a fire. The popular ingredients that briquette machine uses to make briquettes are sawdust, moss, newspaper, woody biomass, and coal dust. 

At present, hardwood and coal are the primary heat source and cooking fuels for nearly 50% of the earth’s population. The drastic cutting of forests for subsistence agriculture, food preparation, or domestic heating is not a smart option when you have a briquettes like decent choices available. That is the whole point of innovation: to make the world a safer place and to enhance human well-being. 

Currently, the process of making briquettes by using everyday waste is growing to be widespread. Briquettes machine uses agricultural residues to make briquettes that you can use as “green” substitutes for hydrocarbons (coal, oil, etc.) for a wide range of commercial purposes, covering things like heating boilers and other things.

How can one extract the valuable “garbage” from everyday waste and turn it into briquette?

It begins with figuring out the content of the trash. In general terms, it is critical to evaluate the waste’s chemical components, caloric content, and moisture levels to make a briquette out of it.

1. Moisture content: The collection of the wastes is directly affected by moisture levels. Various humidity meters are readily available to assess the moisture levels of trash. So, make sure you consider the moisture content, before finalizing the waste.
2. Calorific value: The caloric worth of trash is based on its calorific value. Humidity and hydrogen concentration both influence the waste’s calorific value.
3. Chemical composition: Chemical constituents of waste comprise components like carbon, oxygen, hydrogen, sulphur, nitrogen, and many others. The treatment of the waste is dependent on the chemical constitution. 

Daily wastes for the manufacturing of briquettes:

Briquetting is a mindful technique for turning the waste materials into precious resources. By applying pressure and bonding chemicals, you can use the briquetting technique to compact scattered flammable components into various forms and sizes of hard composites.

In general terms, you can prepare briquette from various resources, including scratch paper, cardboard, agricultural residues, charcoal ash, hardwood debris like sawdust, and many others.

The process of making briquettes from everyday waste:

1. Raw materials preparation: Raw materials are mechanically fragmented by crushing machines depending on the quality and size of waste material.
2. Whenever the water content seems excessive for manufacturing briquettes, it becomes necessary to dry the crushed materials you get from everyday waste.
3. You can utilise numerous briquetting machines, such as briquetting pressing machines, to process the material and turn it into briquettes that you may later use as fuel.  The pressure aggregation is used to form stable, geometric, and specified measurements, compress free components under stress, resulting in the necessary inter molecular interactions and bindings.

Advantages of turning your everyday waste into briquettes:

1. Recently, all are exploring ways to make their residences more eco-friendly and environmentally responsible. Now that everybody is aware of the issues that are coming with global warming, we are all researching how to alter our habits to prevent this problem and preserve the safety of our planet. Making briquettes from everyday waste utilizing a briquette making machine is the right response to this. Fossil fuel is the principal source of energy for the majority of the planet’s population, and coal is typically used to feed boilers that generate power for energy.
2. Waste-derived briquettes are an excellent coal alternative since they use all the leftover materials, which helps you save tons of money and is environmentally friendly. Businesses are now opting for briquettes as an energy-producing source instead of coal. They are now working with briquette machines as these briquette machines use everyday waste and transform it into briquettes. Though they ignite similarly to charcoal, they have little or no negative environmental consequences. Both water heating and electricity production using turbines are possible with these briquettes.
3. Briquettes generated from regular waste minimise the necessity to purchase and transport fossil fuels since they can be produced locally from animal and plant waste.  Several nations without oil or coal sources will see their power bills decrease as a result. Everybody can benefit from affordable, secure energy.
4. Due to the briquettes’ manufacturing, many companies now employ briquettes because these companies are now familiar with the advantages of briquettes and how they can reduce their carbon emissions and be available at a reasonable price.  Long-term potential savings from using these briquettes over coal is tremendous. As a result of its environmental degradation, coal is currently one of the riskiest methods of energy production. This demands us to minimise our use of charcoal and find alternative energy sources. Given their accessibility and ease of use, making briquettes utilising everyday waste is an excellent way to accomplish this.

Conclusion: 

We at Ecostan, are contributing to the global environmental cause, and encourage others to do the same, and make earth greener and livable. . And briquettes are more in demand as fuel because of the rising prices of conventional energy sources. The common uses of briquettes includes boiler plants, thermal plants, power generation, thermal power plants, and by individual customers for domestic consumption. If you also want a briquetting machine, you can purchase one from Ecostan.

ECOSTAN^® The Working Technique of The Sawdust Charcoal-Making Machine

The necessity for wood product supplies has grown along with the social economy’s huge rise. But the limitation of wood supplies also contributed to the use of many other substitute products, such as charcoal. The innovation of a Sawdust Charcoal Making Machine to generate charcoal is a fantastic way to solve this issue because it not only fulfills the challenging market requirement but also adheres to environmental conservation.

One of the valuable assets is the Sawdust Briquette Machine; if you use it appropriately, you can increase the overall worth significantly. Making charcoal from sawdust using a Sawdust Charcoal Making Machine is quite productive for recycling sawdust. Nowadays, most sawdust charcoal-generating machines use an innovative and effective carbonization mechanism. 

Additionally, this equipment does not emit poisonous gasses due to its reduced emissions. The sawdust charcoal-making machinery effectively manages biomass, sludge, and solid waste from cities in addition to sawdust. You can efficiently make charcoal from sawdust with these machines.

Making Charcoal from Sawdust

Here’s how to make charcoal from sawdust:

Smashing wood waste

Because sawdust comprises hardwood scraps of differing shapes, preprocessing crushed sawdust is essential for the efficient operation of further manufacturing. Regular sawdust can accelerate the drying process and lower the power requirements of the dryers. 

You can also ensure the standard thickness of the hardwood briquettes. Which results in reduced wear on the Sawdust Briquette Machine employed in the briquette-making procedure. You can skip this stage if your resources are small sawdust with just a dimension of only about 5mm.

Sawdust Drying

Sawdust is commonly piled in a working area of several wood-processing plants, while some may also store it straight in an open space. Experts suggest drying for preprocessing, including raw resources stored inside. Except you measure and ensure that the moisture is less than 12%. By just drying the material, you can increase the output of the sawdust briquette.

In this section, a dryer is a necessary part of the equipment. Rotary drum dryers are appropriate for high output, while air-flow dryers are ideal for smaller drying outputs.

Making briquettes out of Sawdust

The item can have less than 3 mm in size and less than 12% moisture after smashing and drying. Briquetting of sawdust follows next; in that case, you need a Sawdust Charcoal Making Machine. The resulting sawdust briquette has a hollow center, square or hexagonal molds, and a thickness range of 50, 70, and 80 mm for the sawdust tube.

Sawdust briquettes after carbonization

Carbonization is the final step when you make charcoal from sawdust. In the lack of air, the sawdust briquettes undergo high-temperature distillation to become charcoal. Two methods for achieving carbonization are using a carbonization furnace and a standard charcoal kiln. 

The carbonization furnace can reuse hardwood vinegar and hardwood grease. Additionally, it can reduce overall combustion gas emissions compared to the traditional charcoal kiln. You can choose between a lifting carbonization furnace and a horizontal carbonization furnace manufacturing sawdust briquettes. The only variation between them is the way of material packing and discharging; their operating principles are identical.

An overview of the finished products generated from sawdust

As a part of the finished goods, sawdust charcoal involves substantial use in manufacturing, everyday living, and farming. In addition to serving as a high-calorie fuel for BBQs, you can connect charcoal to hefty metallic components that enhance soil health. In the building project, one can use mud to make bricks. Combustible gas is yet another significant source of fuel in contrast to charcoal. Tar and wood vinegar are additions to various chemicals.

The significant benefits of using a Sawdust Charcoal Making Machine: 

• Sawdust charcoal-producing machinery can not only handle sawdust but also turn sludge. You can convert MSW or many other organic wastes into valuables. These valuables are like straws, rice husks, coconut husks, peanut shells, and so forth, which are known as one unit with numerous purposes.
• The structure and function of the sawdust carbonization machinery make it a dependable carbonization that can raise productivity and make charcoal from sawdust. In addition, it is simple to work with, which may maximize employee efficiency and prevent unwanted mistakes.
• The machinery is highly secure in terms of reliability. It occupies less space and minimizes manual labor loss thanks to the fully automated production process.

Conclusion

We have described the primary procedures and tools to make charcoal from sawdust above. Ecostan’s concept of sawdust to charcoal can deal with various requirements, even if it’s processing distinct raw materials or producing various products. Ecostan has created unique operating processes based on the specific characteristics of each plant, which can guarantee the most significant financial outcomes for everybody. 

Visit Ecostan immediately to learn more about a high-quality sawdust briquette machine or for guidance on purchasing the right machine per your specific requirements!

ECOSTAN^® Working Principle of Hammer Mill Grinder

A hammer mill grinder is an industrial tool used to reduce the size of different hard and solid materials by breaking and crushing them. 

Several industries worldwide utilize a hammer mill grinder in their manufacturing procedure. In this blog, we will explore and learn about the working principle of a hammer mill grinder, its different types, and their applications.

To begin with, let’s find out what purpose these hammer mill grinders serve and what their advantages are.

Advantages Of a Hammer Mill Grinder

Hammer mill is a valuable material processing tool in the mining, chemical, food, cosmetic, and construction industries. These industries make use of hammer mills for several following advantages:

1. A hammer mill consumes less power for its operations. Thus, it is a cost-effective machine.
2. You can use it to crush and grind various types of materials at a higher angular velocity.
3. Regardless of the grinding procedure, whether you need a hammer mill for primary, secondary, or tertiary grinding, the reduction ratio and capacity of a hammer mill will always be high.
4. Due to the dynamic size reduction procedure, a hammer mill is most idle for brittle material.
5. Anyone can install these machines easily for continuous operations.
6. If you need to crush material to a specified top size, a hammer mill will make it possible without requiring any closed-circuit crushing system.
7. The maintenance of a hammer mill is easy since it is smaller and doesn’t occupy a larger space.

Hammer Mill Principle: How Does It Works

Any standard hammer mill grinder includes:

• A feed hopper
• A rotary valve
• A crushing chamber
• A control box
• A few crushing hammers or knives

Though you will find different types and models of hammer mills, all of them will function on similar working principles.

The hammer mill will reduce any feed material in various sizes with hammers that strike the material with a powerful force and grind it down. These hammers are generally high-speed and high angular velocity rotating pieces of hardened steel inside the mill chamber. 

Any hammer mill machine will work through the following principles:

Material feeding: As the first step, a suitable material will be fed through the feed hopper. After that, the material will enter the crushing chamber through a controlled or metered process, or in some cases, by gravity.
This specific process will always depend on the design of the hammer mill grinder.

Crushing of the material: After entering the mill chamber, several hammers will crush the material using high-speed rotations. The diameter of the screen size must be equal to that of the particles to allow them to pass through.
Or the grinding procedure will continue inside the mill chamber until the material is reduced to the required size. Make sure that the chamber will remain closed until the grinding operation is not complete.

Final product discharge: The final product will pass through perforated metal screens after grinding within the hammer mill machine chamber. At this point, the metal screens will allow the required particle sizes to pass through the bar gates while holding those of coarse materials.
After that, you can pack the final product or send it for further processing per your requirement.

However, the hammer mill principle is pretty straightforward; you must purchase only the best quality machine. It will ascertain its durability and best results with its grinding mechanism.

Different Types of Hammer Mills

The types of hammer mills are determined based on their industrial use. Below you will find a few of the most common hammer mill types based on industrial  hammer mill use:

Gravity Discharge Industrial Hammer Mill: These hammer mills have swinging hammers mounted to the shaft. The size reduction procedure is done by both hammerings and with force produced by striking particles on particles. Product discharge is entirely subjected to gravity.
So, the final product is acquired from the bottom of these mills. Therefore, these mills are also known by the Bottom Discharge Mills name.

Pneumatic Discharge Hammer Mill: Though the hammering procedure in these mills is similar to those of gravity discharge hammer mills, the only difference is that these mills have thinner hammers and chamber walls. These mills have a plate dashboard that aids with the size reduction procedure.
The air evacuation procedure helps discharge the final product and enhances the overall output. These mills help with the size reduction of lighter materials such as paper, biomass, greenwood, etc.

Full Circle Screen Hammer Mill: These hammer mills use a rotating screen of 300 degrees to improve particle evacuation. A full-circle screen hammer mill is most suitable when grinding lightweight materials that do not need any initial grinding. Industries use these hammer mills for grinding spices, grass, etc.

Horizontal In-feed Hammer Mill: The hammering procedure begins by inserting materials from the side of these machines. Due to their aggressive functionality, these machines are most suitable for heavy particle grinding.

Lump Breakers: A lump breaker hammer mill differs entirely from any other hammer mill. This hammer mill doesn’t include swinging hammers but only a tiny fixed hammer planted on its shaft. The only purpose of this hammer mill is to smoothen the milled particles of powders and pastes.
Generally, sugar, dry chemicals, and cement industries use lump breakers for their hammer mill needs.

Hammer Mill Uses

In all kinds of industries, different hammer mill grinders serve various applications. Let’s know about them:

Production of intermediate grades of powders: Pharmaceutical and chemical industries use different types of hammer mills to produce intermediate-grade powders. The procedure includes gathering different materials and crushing them using a hammer mill grinder.

Grinding of legumes and other dry products: Hammer mills help food processing industries to grind different legumes and dry products. The primary materials include soya, nutshells, groundnuts, and beans. These materials are crushed using low hammer blows to remove hard nutshells.

Reducing the size of materials: Pharmaceutical industries use hammer mills to grind materials to turn them into micro size. The purpose is to grind materials to fit them into capsule packaging.

Supporting the formulation process: Hammer mills help speed up the formulation of the chemical dissolution procedure by dissolving the small-sized particles faster.

Mixing solid dry and fibrous material after milling: Hammer mills help mix two different solid powders. It helps with the production of a more consistent powder.
Enhancing activeness of substance ingredients: Hammer mills also help improve the activeness of components by slightly crushing them.

Fast and cost-effective recycling of materials: Scrapping purposes are easily fulfilled with the help of hammer mills. A hammer mill grinder can quickly grind, resize, and mix different materials for recycling purposes.

Bottom Line

To ensure the quality of your final product, regardless of your industry type, you must select a hammer mill grinder only from a trusted manufacturer or supplier.

Ecostan is one of the most renowned and promising names in hammer mill manufacturing. Hammer mills manufactured by Ecostan lead the market. Using advanced technology and producing hammer mill machines of the highest standard is the key to their hammer mill’s finest quality.

If you are considering purchasing a hammer mill grinder for your industry, visit Ecostan. Here you will find several hammer mill grinder options with different features and price ranges to meet your unique industrial requirements.

ECOSTAN^® Features to Look For in a Wood Chipper Shredder

There are times when labor-intensive tasks like cultivation and weed whacking aren’t worth the effort. All that’s left is a massive number of dead trees and leaves, along with the awful task of clearing your garden. A simple solution to avoid such a situation is getting a wood chipper, and it’s a straightforward fix!

Using a wood chipper in a domestic setting might seem like something from a film series. However, it primarily works as many or more useful (and less heinous) goals! It operates well enough for chopping up wood! It’s your best decision to have a wood chipper machine.

Except for the humor, With a wood chipper machine, you can immediately wrap up your yard work without bothering about the requirement to put the trash in bags.

What exactly is a wood chipper?

Here’s everything you need to know about how a wood chipper works, before learning how it can decrease or eliminate the amount of waste generated in your backyard, and also make dumping much simpler.

A wood chipper is helpful for all the gardeners and florists who reside in locations where it is banned to have the trash men take up their waste or ignite it outside. 

Some buyers mistakenly believe that a wood chipper and a wood shredder are the same. Whereas the two have a variety of distinctions from each other. Here’s what you need to know. 

Essential features that you should look for in Wood Chipper before buying it:

1. Power: 

When determining its power, you must evaluate the horsepower (HP) that all wood chippers can generate. It’s challenging to decide on how much horsepower you might need; it varies depending on the type of wood you intend to chip in and also the design of drums the chipper uses.

You may need a wood chipper shredder with even more power if you are chipping wood already sitting around for a while.

2. Chipping Capacity: 

The chipping capacity is the most important thing you must consider. It would help if you took care of the branches with the most considerable thickness that the machinery can handle. 

Though wood chipper machines with greater chipping capacity are relatively expensive, chipping twigs that are excessively large for your machine can put a lot of pressure on the motor and could result in damage. 

Therefore, it’s necessary, to be honest about the dimensions of the limbs you’ll be chipping. Look all over your land to see how much you should chip. Machinery capacities range from around 1′′ to 5-1/2′′.

Even though there are capacities bigger than that, they seem to be typically corporate models and are not necessary for most households.

3. Spare parts: 

It would help to consider the provision of spare parts in contrast to the guarantee that accompanies your equipment. Since wood chipper shredders are a pricey and long-lasting item of machinery, you have to make sure that you can find substitute components for the unit on the occasion that you might require them. 

For example, replaceable belts and razors fall within this category. Online resources are readily available to provide further details on wood chipper upkeep.

4. Portability of machine:

Look at the logistics of relocating the machinery throughout your home or to the worksite. Most types have tires and controls for manual mobility or tires and a clip hook for towing behind the other vehicle. As you examine your alternatives, evaluate how far you’ll like to take your wood chipper shredder (e.g., just around the yard, all the way around over a big property, or on public highways). 

Whether you can transport a wood chipper on busy roads is essential to notice if you’re thinking of buying one. You can pull multiple models within your property but not on busy highways. Furthermore, you frequently have speed restrictions on those who have them.

5. Size of the hopper: 

It is essential to keep hopper dimensions in mind. Branch arrangement in a bigger hopper takes less time and exertion. Minimal operations and chipping of either one or two branches from time to time might be relatively unaffected. But you’ll pay close attention if you attempt to chip a substantial wood stack with a small hopper.

 6. Straight line speed: 

In regards to the layout of the wood chipper machine, you generally require a small machine that might be stored away in a basement if designed just for light household uses. Looking at chippers with towing hooks and other maneuverability-enhancing features would be best. After that, you can progress towards more economically sized machines.

Conclusion

We all know that nobody likes to do yard work. However, thanks to wood chippers, you can take care of that task without stress. These machines may also supply you with mulching and chips to decorate your yard and walk without purchasing the materials the retailers offer. 

For the highest quality, you must buy a wood chipper machine for sale from a trusted manufacturer such as Ecostan. Visit Ecostan today for any assistance on purchasing your next wood chipper shredder.

ECOSTAN^® The Role of a Textile Shredder Machine: Why is Textile Shredding Important?

Textile recycling deserves more consideration if we want to reduce how much we send to dumps. The practice of recycling textiles dates back to the Middle Ages. However, advanced innovative ways still exist to make it more practical and prevalent.

When we talk about recycling clothing, a textile shredder machine is an effective instrument. Textile shredding involves passing clothing through a commercial Textile Shredder and then reassembling the fibers. Several individuals don’t appreciate using a cloth shredder and believe using one to eliminate old clothing wastes time. 

Cloth shredder machines play a vital role in the clothing recycling sector. These machines may further divide shredded clothing into various categories. 

Therefore, it is much easier to recycle old textiles with the help of an industrial fabric shredder. Consequently, you can conveniently wrap and send recycled materials to their required location.  

What is the Importance and Reason for Using a Cloth Shredder Machine? 

The use of uniforms verifies the owner’s significance and status instantly. It applies to a law enforcement officer, doctor, maintenance worker, or volunteer for a charitable organization. This instantaneous acknowledgment allows them to take charge of the situation and the approval to penetrate secured locations or the public’s trust.

A standard method of illegal activity is impersonation, which occurs when someone fakes another’s identity. Still, when done with good intentions, lives might be in danger. Therefore, these agencies and organizations need a consistent policy to prevent such incidents. Disposing of used uniforms, extras, or outdated uniforms with a Textile Shredder is a simple way to avoid such incidents.

Later who will use these shredded clothes:

It is possible to manufacture a wide range of products from the residue left after shredding cloth in a textile shredder machine. It is possible to make rugs and clothes with these fibers after combining them with the latest textile fibers.

Additionally, regenerated fibers are an excellent cushioning material. As with stuffed toys, beds, and soft furnishings, this can replace original materials and reduce the energy required to manufacture them.

Insulation is yet another application for regenerated textile fiber. 

Two examples of possibilities for them in this regard are sound-dampening curtains in automobiles and acoustical office displays.

Advantages of Textiles Recycling

Recycling textiles and clothing makes a sizable addition to the social responsibility of modern society. Businesses that recycle textiles with textile shredder machines can make more money since they stop paying landfilling fees.

In addition to benefiting the environment, industrial fabric shredder machines can also employ people. It helps non-profits, and disaster relief operations and moves used clothes where needed.

Several other benefits of cloth recycling that you can have are below:

• Economical, high-quality apparel is accessible and made from recycled textiles after utilizing cloth shredder machines.
• As a result of removing used clothing from the garbage, the government can save money on trash disposal. It is possible by utilizing a textile waste shredder machine.
• Energy consumption is deficient while safeguarding the environment for future generations.
• Recycling clothes using cloth shredder machines saves energy and lessens waste.
• Recycling has positive impacts on the environment and society.
• Reusing textiles will help conserve resources.
• Recycling textiles lowers the need for mending chemicals and stains.

How Does the Process of Clothing Recycling Take Place?

There are several ways and benefits to reusing fabrics after cloth shredder machines have shredded them. Shredding companies separate fabrics according to color or if buckles, zippers, or embellishments need removing. As there is no need to redye the colored fabrics, we can preserve energy, chemicals, and other resources.

1. Using crushed, extracted, and knotted organic fibers, it is possible to create textiles for reuse.
2. Shredded and later granules of polyester-based fabrics make polyester crisps. Later, you can use these pieces to create new synthetic strands for new textiles.
3. The final steps include shrinking, drying, packaging, and returning textiles that we cannot turn into fuel.

Conclusion

Beyond the cardboard and plastic industries, recycling is essential in many other sectors. There is more considerable clothing manufacturing since people shop and purchase so much. Recycling works similarly in the textile industries, where you can recycle clothes using textile waste shredder machines. 

Using a textile shredder effectively reduces garment waste by recycling the fibers into new textiles, insulating fills, or paper after the shredding process. Ecostan is where you can find the highest quality machinery that is significantly helpful in the recycling industry. 

Visit our official website to learn more about how our products can help you create a sustainable income source while contributing to a sustainable environment.