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ECOSTAN Briquette Machine

Unlocking Green Energy: Exploring the Power of ECOSTAN 90, Briquette Machine

Unlocking Green Energy: Exploring the Power of ECOSTAN 90, Briquette Machine

ECOSTAN Briquette Machine

ECOSTAN Briquette Machine

Embark on a sustainable energy journey with Ecostan Machineries’ revolutionary Ecostan 90 Briquette Machine. Are you ready to witness the transformation of raw materials into high-density biomass briquettes, setting new standards in the market?

Introducing the Ecostan 90 Briquette Machine: A Green Energy Powerhouse

 

The Ecostan 90 additionally referred to as Jumbo 90, proudly offered by Ecostan Machineries, stands as a top-tier briquetting machine, reshaping raw materials into dense Biomass Briquette Machines Its robust layout, current technology, and super performance make it the desired desire for industrial and business customers, contributing to a greener, more sustainable destiny.

 

Robust Design and Advanced Technology

 

The Ecostan ninety boasts a robust design and advanced technology, redefining the biomass briquette procedure. Its amazing performance has been located because of the preferred desire for business and commercial clients, showcasing innovation in the pursuit of sustainable strength answers.

 

Impressive Production Capacity

 

With a super stroke of two hundred mm, the Ecostan 90 produces superb briquettes at a charge of 2,000 Kg per step per hour, with a variability of ±20%. Operating at 240 RPM, the gadget calls for approximately 89.5 HP of energy, making it an electricity-efficient alternative for huge-scale production.

 

Versatile Output of Briquette Machine

 

The Ecostan ninety Briquette Machine produces versatile cylindrical briquettes, measuring ninety mm in diameter and 150 mm to four hundred mm in period. This flexibility permits the gadget to deal with uncooked substances up to 25 mm in length, meeting the numerous needs of numerous industries.

 

Cost-Effective Efficiency

 

With a powerful 200 mm stroke, the Ecostan 90 efficiently produces 2,000 Kg of high-quality briquettes per hour. Its ±20% variability adjusts to the density and quality of the raw material, providing an efficient and affordable solution. Operating at 240 RPM and requiring a modest 89.5 HP of power, it represents a paradigm of energy-efficient technology.

 

Economic Viability in Power Consumption

 

The Ecostan 90 showcases impressive technical specifications, including economic power consumption. With a total connected power load of 89.5 HP, practical used AMP load between 70 to 100 AMP, and power consumption of 35 to 40 Units per MT, it achieves an optimal balance between power and productivity.

 

Structural Efficiency

 

The machine’s structural requirements align with its commitment to efficiency, featuring a foundation of 16 feet X 5 feet and a machine room of 25 feet X 15 feet (Minimum for 1 machine). The total required area for the project is set at 1,000 cubic meters or more (Minimum), ensuring that every aspect of its design contributes to an optimal footprint.

 

Legacy of Reliability

 

Since its introduction in 2001, the Ecostan 90 has earned a reputation for reliability, durability, and quality. Crafted with superior parts, this machine ensures maximum production with minimal effort. Its unique ability to grind and mix various raw materials with low electricity costs makes it a cost-effective and sustainable solution.

 

Technical Specifications

The Ecostan 90, introduced in 2001, has proven its durability and reliability, standing the test of time and earning significant acclaim. Noteworthy is its ability to grind and mix various raw materials while maintaining low electricity costs, rendering it a cost-effective solution.

 

Production Capacity

  • Output: 2,000 kg/hour
  • Infeed Raw Material Size: Up to 25 mm
  • Maximum In-feed Moisture Content: 12%

Briquette Dimensions

  • Briquette Shape: Cylindrical
  • Diameter: 90 mm
  • Length: Variable (Approximately 8 inches)

Powering Efficiency

  • Total Connected Power Load: 89.5 HP (Approximately)
  • Practical Used AMP Load: 70 to 100 AMP (Approximately)
  • Power Consumption: 35 to 40 Units/MT

Electric Motor Details

  • Briquetting Press Main Electric Motor: 75 HP
  • Feeding Keep Electric Motor: 7.5 HP
  • Screw Conveyor Electric Motor: 5 HP
  • Lubrication System Electric Motor: 2 HP

Structural Requirements

  • Foundation: 15 feet X 5 feet
  • Machine Room (For 1 Machine): 25 feet X 15 feet (Minimum)
  • Total Required Area for Project: 1,000 cubic meters or More (Minimum)

Conclusion

If you’re searching for a top-notch, eco-friendly briquetting machine that seamlessly blends high performance, energy efficiency, and cost-effectiveness. The Ecostan 90, Hammer Mill for Briquette Plant by Ecostan Machineries stands out. Its remarkable features, cutting-edge technology, and commitment to environmentally conscious production make it an outstanding choice, exceeding expectations in the quest for green energy. For inquiries about the Ecostan 90, Contact +91-99140-33800 – your gateway to sustainable and efficient solutions.

MSW Shredder Selection

MSW Shredder Selection: A Guide to Choosing the Right Solid Waste Shredder

ECOSTAN ® MSW Shredder Selection: A Guide to Choosing the Right Solid Waste Shredder

MSW Shredder Selection

Solid waste shredders serve an important role in lowering the volume of municipal solid waste (MSW) and improving recycling efforts in the search for sustainable waste management. 

So, MSW shredder machines can shred and process a wide range of MSW materials, including plastics, paper, textiles, wood, and much more.

Municipal Solid Waste (MSW) also comprises ordinary goods and MSW materials that we use and subsequently discard, such as product packaging, grass clippings, furniture, clothing, bottles, food scraps, newspapers, appliances, paint, and batteries.

However, with so many alternatives on the market, making the best MSW shredder selection can be a difficult endeavour. 

But you do not need to worry at all.

Today, in this blog, we will walk you through the essential variables to consider when making the best MSW shredder selection for your waste requirements.

Top Things To Consider When Selecting The Best MSW Shredder-

These are some of the top things one should consider when it comes to the best MSW shredder selection for your sustainable waste management needs. 

  1. Composition and Volume of the Material-

Understanding the content and volume of garbage you need to handle is the first step in selecting an MSW shredder. 

MSW material properties such as density, size, and moisture content can all have a substantial impact on shredding performance. 

So, determine whether you will predominantly shred organic garbage, plastics, or a combination of the two. 

It will assist you in determining the proper shredder design and parameters needed to efficiently manage your waste stream.

  1. Shredder Throughput and Capacity-

Shredder capacity and throughput are critical considerations, particularly if you have a high-volume waste stream. 

So, the capacity of a shredder refers to the highest quantity of garbage it can handle at one time, whereas the throughput refers to the amount of material processed each hour. 

Thus, to ensure the best efficiency and avoid overloading the machine, you must choose a shredder that matches your intended processing capacity.

  1. Shredder Dimensions and Space Needs-

The physical dimensions of the shredder are critical considerations, especially if you have limited room. 

So, please measure the area where the MSW shredder will be installed and account for any extra space needed for maintenance and operation. 

In addition, consider the machine’s weight and accessibility for shipping and installation.

  1. Shredding Mechanism and Cutting Technology-

MSW shredders use a variety of cutting methods and shredding mechanisms, each tailored to different waste kinds. 

Besides, single-shaft, dual-shaft, and quad-shaft shredders are common cutting technologies, with each giving distinct advantages in terms of throughput, cutting efficiency, and energy usage. 

So, one should investigate and comprehend the various shredding techniques available to ensure they are compatible with your waste composition and processing objectives.

Well, if you are looking for an advanced and effective Dual Shaft MSW Shredder for your business, you can check out the website of Ecostan Machineries. 

They have the best Dual Shaft Shredder for your business waste needs and requirements. 

  1. Maintenance and Upkeep Facets-

Purchasing a solid waste shredder for MSW material is a long-term investment, thus, it is critical to select a machine that is long-lasting and requires little maintenance. 

So, you should look for shredders made of high-quality components and sturdy construction to endure the rigours of solid waste shredding. 

Hence, consider the availability of spare parts as well as the manufacturer’s reputation for after-sales service to ensure prompt assistance when required.

  1. Environmental Impact and Energy Efficiency-

In waste management operations, sustainability should be a primary focus. 

So, you should choose energy-efficient shredders with features like variable speed drives or automated shut-off systems to reduce energy usage during idle periods.

In addition, to reduce environmental impact, inquire about the shredder’s noise levels and any other emissions or pollution it may produce.

  1. Security Features-

Safety should be a key issue when operating large gear such as MSW shredders. 

So, look for shredders that include safety features like emergency stop buttons, safety interlocks, and overload protection systems. 

Besides, adequate safety precautions will not only safeguard the personnel but will also avoid machine damage and ensure a safe and secure shredding operation.

Concluding This Here-

It is critical to choose the correct solid waste shredder for efficient waste management and recycling operations. 

So, when selecting an MSW shredder, you should make an informed decision by examining elements such as material composition, capacity, cutting technology, maintenance, and environmental impact. 

And always remember to speak with reputed manufacturers or industry experts to ensure that you select an MSW shredder that matches your specific needs. 

Well, if you want to buy the most effective and advanced Dual-Shaft Shredder for your industrial waste management, you should check out the website of ECOSTAN Machineries.

They have been in the industrial machinery realm for the last many decades, serving only the high-quality and best equipment for different industries and businesses. 

Eventually, you can boost waste reduction efforts, recycling rates, and more to contribute to a more sustainable future by using the best MSW shredder.

 

Briquette Manufacturing: Biomass Briquettes & its Production Process

ECOSTAN® Briquette Manufacturing: Biomass Briquettes & its Production Process

Briquetting is the process of turning waste into fuel logs. Briquettes are a renewable source of energy that comes from waste material. Briquetting Plant uses waste that comes from forests and agriculture farms. In this article, we will discuss the process of making briquettes, using a briquetting machine.

What are biomass briquettes, and how are they produced?

Briquettes are a type of biofuel that is utilized as an energy source in a variety of industries. They are made from flammable biomass material using a biomass briquette machine. These materials are intended to be compressed into little round logs of sufficient size for use as fuel. Typically, biomass briquettes are a waste product that also produces renewable energy. It contributes to lowering carbon footprints and producing electricity from agricultural or forest waste rather than using fossil fuels.

 

Steps Involved in the Production Process of Biomass Briquettes:

 

  • Collection of Raw-Material
    It is one of the significant steps in the process of producing biomass briquettes. The waste material is collected and concentrated in the briquette plant. Biomass waste material is gathered from agricultural farms and forests, which is further utilized as a raw material for briquetting plants.
  • Crushing of Raw-Material
    Crushing is the next step in the briquette-making process. The raw material is crushed into smaller sizes suited for briquetting machines based on the machine model during this operation. Chipper grinders, shredders, and hammer mills are some of the machines that can be used to crush and grind raw materials; the use of each piece of equipment is determined by the raw material’s in-feed size.
  • Drying of Raw-Material
    The following stage is to dry the raw material’s moisture content, as briquetting only requires 8-12% moisture content in the raw material. Depending on the moisture level and size of the raw material, flash dryers or rotary dryers are used to remove excess moisture.
  •  Compacting of Raw-Material
    The machine compacts the raw material with a high-pressure mechanical punch and by pressing the raw material into a briquette die throughout this operation. High pressure causes the raw material to release the self-bonding adhesive present in the raw material, which aids in the binding of the material.
  • Shaping of Raw-Material
    The final step in producing briquettes in a briquette plant is to shape the briquettes into the proper cylindrical shape for use, which is accomplished using dies, split pipes, and briquette cooling lines.
  • Packing & Selling of Briquettes
    The final briquettes are ready to use once it passes through the cooling line. Briquettes are then sold to the consumers, either packaged or loose, depending on their intended application. The price of the briquettes varies depending on the raw material used to make biomass briquettes.

Conclusion

It is critical to choose a reputable Biomass Solution manufacturer when creating briquettes from leftover waste.  Finding an expert briquette plant manufacturer might help you stay ahead of the competition in briquette production. To produce low-cost and high-quality briquettes, you need to perform a general calculation of the machine running cost, wear, and tear parts cost, and lastly, the briquette plant downtime, as these factors can help you calculate the actual briquetting cost. 

You can discover a reputable manufacturer and speak with them about your individual needs; a good manufacturer will always recommend the best option. Choosing a competent biomass briquette machine vendor who has experience making briquetting plants can help you. You can pick Ecostan for the highest quality and most up-to-date technology-equipped biomass briquette machine; it has been giving the greatest plants and services to its customers for many years.

Guide to Briquetting Presses Types, Processes, & Uses

Guide to Briquetting Presses: Types, Processes, and Uses

ECOSTAN® Guide to Briquetting Presses: Types, Processes, and Uses

Guide to Briquetting Presses Types, Processes, & Uses

 

Briquettes are formed by compressing agricultural, forestry, or solid waste into cylindrical shapes. This is accomplished with the assistance of a briquetting press machine. The Briquetting Machine aids in the binding of trash into complete briquettes, bio-coal, or white coal. The process involves pressing the raw material so hard that it becomes solidified with the help of the natural lignin found in the raw-material using briquetting press machines.

A high-quality biomass briquette machine is required to produce high-quality biomass briquettes. This machine can be purchased from a recognised manufacturer of biomass briquette machines. The briquette manufacturing unit could incorporate a variety of machinery, including a woodchipper, biomass shredder, hammer mill, drying system, and the briquetting press machine itself.
The production of biomass briquettes begins with the use of a crusher, shredder, or wood-chipper machine to crush raw material to a size of 20 – 50mm. Further, Hammer Mills are used to fine-grind the material even further. Additionally, the drying system removes the moisture from the raw material, which is then processed through the briquetting press machine. This entire system is known as a briquette plant.

Read More About: What is a Briquette Press?

How many types of briquetting presses exist?

Here is a list of the types of briquetting presses that can be used for manufacturing biomass briquettes.

• Piston Press
• Hydraulic Press
• Manual Press
• Screw press
• Roller Press

 

1. Piston Press

This mechanical briquetting press is made up of a ram (piston) and a die. It is powered by either an electric motor or a diesel engine. To make biomass briquettes with a briquetting press, a ram with a very high compaction pressure is reciprocated into a die to form a briquette. For large-scale production, the machine generates a compressive force of 200 MPa, with production ranging from almost 200 kg/h to 2,500 kg/h.

2. Hydraulic Press

The raw material is conveyed to the pre-compactor by the screw conveyor in a hydraulic briquetting press, after which it is pushed into the die by the main piston, which compresses the raw material into the final form. The pressure of the die in this type of briquette press can be modified, which changes the density of the final briquettes.

3. Manual Press

There are numerous varieties of manual briquette presses that aid in the densification of materials. These presses are operated with bare hands and rarely use electricity. They have an entirely manual operation, produce a little amount of briquettes, and are usually utilised in the home.

4. Screw press

Screw Briquette presses usually include three types: conical screw presses, cylindrical screw presses with heated dies, and cylindrical screw presses. In these presses, continuous feeding into a screw with heated dies to push the material into a cylindrical die to make lignin flow is used. This technology works with a special screw pressure that pushes raw material into a chamber to narrow it.

5. Roller Press

The roller briquette press is set up to make pillow-shaped briquettes from a variety of feedstocks. With dual cylindrical rollers rotating in opposite directions on parallel axes, it works on pressure and agglomeration. There are two rollers in the procedure to keep a tiny gap between them. It is usually determined by elements such as feedstock type, moisture content, particle size, binder addition, etc.

Process of producing briquettes

Below are the steps to produce high-quality biomass briquettes using different types of briquetting press machines:

• Collecting of Biomass Waste Raw-material
• Crushing
• Drying
• Compressing the waste material into the form of a briquette
• Packing and Loading of the Finished Good Briquettes

 

Uses of Biomass Briquettes

Biomass briquettes can be used by industrial, commercial, or household sectors. Biomass briquettes are used for electrical power generation or thermal applications, however, they are typically utilised for thermal applications in industries as an alternative to fossil fuels. It also helps to utilize the waste raw materials and use it as a fuel.

The following are the sectors where biomass briquettes are used:

• FMCG & Beverages Industry
• Pharmaceutical Industry
• Brick Kilns
• Dyeing Plants
• Honey Extraction Plants
• Milk Plants
• Food Processing Units
• Oil Extraction Plants
• Cooking & Baking
• Cement Plants
• Leather Industry
• Paper Mills
• Rubber Industry
• Chemical Plants
• Residential Heating & Many More

 

Benefits of using Biomass Briquettes

The compactness of Briquettes helps to increase the heating charge. As a result, briquettes can produce more intense heat than loose fuel. There is a considerable amount of thermal and lower ash content. It makes them hotter and longer lasting.

Biomass briquettes are also very sustainable and easy to store. You can collect them in heaps in, cylindrical, or rectangular shape blocks. The other most important factor to note is briquettes consist of plants and animal wastes. This factor makes them less expensive to produce and sell. Further briquettes are environment friendly.

Use of Biomass Briquettes

• Concentrated
• More Combustion Time
• Easy for Transportation
• Economical
• Tax Benefit
• Low Emission of Harmful Gases
• High Thermal Value
• Made from Leftover Biomass Waste

Conclusion

In today’s world where energy requirements have increased and agricultural waste is becoming a source of combustible material. It is beneficial for producing fuel for both industrial and domestic use.

Producing bio-coal briquettes with the help of a good-quality briquette press or briquetting press machine can be the best way to meet energy requirements. It is a sustainable and eco-friendly alternative to a new renewable energy source. Therefore, you should choose the best-quality biomass briquette machine from one of the leading biomass briquette machine manufacturers, ECOSTAN.

Obtain Biomass Briquettes From Biowaste

How Do We Obtain Biomass Briquettes From Bio-waste?

ECOSTAN® How Do We Obtain Biomass Briquettes From Bio-waste?

Obtain Biomass Briquettes From Biowaste

Biomass briquettes are a renewable energy substitute for coal and charcoal, primarily in regions where traditional cooking fuels are scarce. In recent times, developed countries have employed the use of briquettes as a fuel source in coal-fired industrial power boilers to generate energy. In today’s world, it is wise to have a biomass briquette machine so you can make biomass briquette and contribute towards a green planet.

Biomass feedstock, particularly agricultural residues like husks, straws, and stalks from various crops, comes in various forms. This heterogeneity limits the energy potential of these materials, necessitating biomass-specific conversion processes. As a result, biomass briquettes provide a reliable and sustainable means of generating energy from bio-waste.

 

Preparation of biomass briquettes using Biomass Briquette Machine and Bio-waste:

Converting Bio-waste into biomass briquettes using a biomass briquette machine involves several important steps. It is important to follow these steps carefully to ensure the production of high-quality biomass briquettes.

The process involves the following detailed steps.

Collection of Bio-waste: Collect the Bio-waste from various sources such as agricultural fields, forests, households, and industries. The first step is to collect the Bio-waste in a clean and hygienic manner.

Sorting and Segregation: Once you collect the Biowaste, sort and segregate it based on its types, moisture content, and size. This step is crucial to ensure that the final biomass briquette has consistent quality and properties.

Drying: The sorted Biowaste is then dried to reduce its moisture content. Drying is important because a high moisture content can lead to low energy output and the formation of harmful pollutants during combustion.

Shredding: The process involves shredding the dried Biowaste into small pieces. Shredding makes it easier to handle and feed into the biomass briquette machine.

Briquetting: The shredded Biowaste is then fed into a biomass briquette machine. The machine compresses the Biowaste under high pressure and temperature, causing it to fuse and form a solid briquette.

Cooling and Packaging: The biomass briquettes are then cooled and packaged for storage and transportation. This step is important to prevent the briquettes from breaking or crumbling during transport.

 

The types of biomass briquettes:

Agro-waste briquettes: Compressing agricultural waste into agrowaste briquettes involves converting the waste into biomass fuel. To obtain the agricultural waste required for making these briquettes, one can source various materials such as rice husk, sugarcane bagasse, groundnut shell, cotton stalks, corn cobs, and other farm residues. By carefully following the agro-waste briquetting process, you can get high-quality agro-waste briquettes suitable for various heating applications. Using high-quality biomass briquetting machines to convert agro waste into a reliable energy source is ideal.

Sawdust Briquettes: Sawdust briquettes are a biomass fuel made from compressed sawdust, a by-product of the wood processing industry. Sawdust briquettes are an eco-friendly and sustainable alternative to traditional coal, oil, and natural gas fuels. You should buy a high-quality Sawdust Making Machine to make good sawdust briquettes.

Wood Briquettes: Wood briquetting converts wood waste, such as sawdust, shavings, and chips, into compressed wood briquettes that you can use as a fuel source. The process involves compressing the wood waste under high pressure and temperature, causing the lignin in the wood to bind the particles together, forming a solid briquette.

You can create biomass briquettes using various waste materials, such as Mustard, Cotton, Guar, Saw Dust, and Peanut shell Agro waste. Utilizing these waste materials makes it possible to produce on-site fuel, which can provide between 3-15% of the input energy into a power plant. Biomass briquette aims to reduce air pollution caused by burning excess biomass residue in fields through this initiative. Creating an alternative market for large-scale use of this waste material in power plants can help reduce carbon emissions from coal-fired power plants.

Developing countries are the primary sources of air pollution as their population relies on wood and other fossil fuels like kerosene and charcoal to fulfil their domestic energy needs. The increasing levels of harmful gases like carbon monoxide and carbon dioxide in the environment are the main reason for global warming. As environmental concerns continue to grow worldwide, the need for biomass briquettes has become increasingly important. Biomass briquette production is a recent technology that allows the creation of usable and effective briquettes using bio-waste, which can replace traditional firewood and charcoal in various domestic activities. This technology has the potential to obtain clean coal and significantly reduce air pollution.

 

Market outlook of Biomass briquettes that you get from Biomass Briquette machine:

People typically compose biomass briquettes from natural materials, such as green waste, and use them to generate power, heat, cooking fuel, and to fuel industrial boilers that produce power from steam. These briquettes are used mainly in emerging economies, where energy sources are less readily available, and there is a growing demand for fuel and renewable energy sources. While the biomass fuel industry in developed countries is more advanced, the increasing appeal of renewable energy sources is also driving the demand for biomass briquettes in these regions. According to market research, the global biomass briquette market was valued at 320 million US dollars in 2017 and is projected to grow at a CAGR of 7.3%, reaching 570 million US dollars by the end of 2025.

Conclusion: Using biomass briquettes obtained from biowaste is an excellent way to tackle the challenges of waste management and energy production. By converting biowaste into biomass briquettes, we can reduce our dependence on fossil fuels and promote a more sustainable and eco-friendly energy source. The biomass briquette machine transforms biowaste materials into a compact, high-density fuel source. For getting the exceptional quality biomass briquette Machine, Visit Ecostan today!

 

 

importance of bio-coal briquettes

What Is the Importance Of Bio-Coal Briquettes?

ECOSTAN® What Is the Importance Of Bio-Coal Briquettes?

importance of bio-coal briquettes

With the fastest growing global warming and pollution, individuals are more willing to move towards using more eco-friendly alternatives, especially for fuel. Selecting an eco-friendly alternative can benefit both the user and the planet’s environment, and it can be more beneficial to use biomass briquettes. These can be a unique solution to replace the various options of fuels available like coal, petrol, diesel, CNG, and lignite.

Implementing bio-coal briquettes have been deliberately popular due to their capabilities of causing less pollution and being safe to use in pellet and bio-coal machines in thermal plants. With the notable rise of pollution threats, every industry should use these biomass briquettes for saving mother nature from being spoiled. Briquettes are the most sustainable and energy-efficient way to reduce natural resource stress. Also, it provides you with the opportunity to do better for the environment as it prevents the excess production of carbon dioxide.

Importance Of Bio-Coal Briquettes

Bio coal briquettes usually associate green waste with other organic materials to generate electricity, heat, and cooking food. These compressed compounds are gathered to produce different natural elements, like ground nut shells, rice husk, and municipal and agricultural waste. These coal briquettes’ composition varies by the availability of raw materials gathered and compressed in the form of briquettes. You can produce these using a bio coal machine by burning them longer and making transportation of goods easier.

The Material Used For Producing Bio-Coal Briquettes

Here is a list of some common materials to use in the process of producing bio-coal briquettes:

  • Bagasse as sugarcane production waste,
  • Jute sticks, 
  • Coffee husk, 
  • Coir pith, 
  • Rice husk, wheat, and paddy straw, 
  • Cotton stalks.
  • Groundnut shells, 
  • Mustard stalks

Most of the time, companies that produce bio-coal briquettes using advanced briquetting machines prefer agricultural cellulosic wastes. Using a bio coal machine, you can easily convert these wastes into eco-coal briquettes, white coal or clean fuel usually thermal plants use. Plants that produce white coal briquettes using a white coal machine from agro wastes add great environmental benefits. The agricultural waste or biomass is later compressed with big pressure into white coal making machine and converted into biofuel.

Moreover, it helps the environment or fuel-producing industries to solve energy crisis issues. There are numerous types of briquettes that incorporates different raw materials for bio coal:

  • Sawdust briquettes
  • Coconut shell briquettes
  • Shredded straw briquettes
  • Cardboard briquettes 
  • Pine briquettes
  • Shredded paper briquettes

Process Of Producing Bio Coal Briquettes

Below are some of the most common densification methods to follow to produce briquette products: 

  • Pyrolysed densification using a binder
  • Direct densification of biomass using binders 
  • Binderless briquetting

Steps involved in the process of briquetting:

Here are the steps to follow in the process of producing briquettes:

  • Step 1: Gathering biomass waste material:
  • Step 2: Crushing
  • Step 3: Compressing to form a briquette
  • Step 4: Drying the briquette

How Briquette Machines Used To Produce Briquettes

A briquette machine helps you turn the waste powder within a regular shape block to improve the conditions for the powder. It will also allow you to transport, store, and use it easily. Briquetting always happens with the binder as the raw particles require the binding effect to get stronger when you transform it into a briquette. 

The briquette machine is a significant piece of equipment in the process of charcoal production. A good briquette machine can improve the whole production of briquettes and charcoal which affects the quality of the straw briquette machine. 

Below are the factors that make your briquette machine produce good quality products:

  • Bearing: The quality of the bearing affects the efficiency and quality of your briquettes. You should only use good quality bearings to give special attention to your products.
  • Sheet steel: The steel plate must fulfill all the specific requirements it should be larger than 8 + / -0.2mm. Moreover, you should also take reinforcement measures like the thickness of the steel plate to fix the motor. Otherwise, the steel plate would be comfortable to deform and influence the straw briquette machine.
  • Motor: The motor should follow the national standards or a non-standard motor should not be used. As the copper enameled wire of these motors cannot get the required current to the briquette machine. That can burn or lack driving force affecting the life of the straw briquetting machine.

    Conclusion

    Every year, we generate a million tons of agricultural waste that should not be used or burnt inefficiently in the form of air pollution. These materials are hard to handle and transport due to their low bulk density. Moreover, they can be a renewable energy source converting into high-density fuel briquettes without any binder. It is crucial for you to use these wastes and turn them into different types of fuel briquettes using machines like white coal-making machines, briquetting machines, bio coal machines, etc. 

    If you are looking to get good quality briquetting machines to produce good briquette products, you can choose to get them today from Ecostan.

Biomass and Biofuel fuels

How Biomass and Biofuel are Effective Fuels of The Future

ECOSTAN® How Biomass and Biofuel are Effective Fuels of The Future

Biomass and Biofuel fuels

Biomass energy and biogas are both forms of renewable energy that are carbon-neutral biofuels. Biomass can come from various sources, including crops, wood, animal residues, and other industrial byproducts that would otherwise be discarded in landfills or openly burned. To make biomass a usable kind of energy, you should dry it first using a biomass dryer in order to decrease the moisture content, lighten its mass and make it easier to store and transport.

You can burn the leftover branches that are of no use, creating energy from biomass fuel. You get the Biomass fuel from organic matter, including plants and animals. One of the most significant benefits of biomass energy or biofuels is carbon neutral, as the CO2 has already been extracted during the organism’s life cycle. Therefore, burning it does not produce any additional CO2 emissions. To understand it more deeply, take an example of a tree. Trees require CO2 to produce oxygen through photosynthesis, and they absorb CO2 already in the atmosphere. When you burn the tree, there is a release of CO2 back into the environment in oxygen exchange, which fuels the fire. As a result of this process, there is no net increase in atmospheric CO2.

You can obtain Biomass energy through various methods, all involving utilizing natural sources. One approach involves utilizing waste products from forestry operations. When forestry companies harvest the trees, certain parts of the tree are not of any use. Branches, rotten wood, and leaves will be waste materials that you can repurpose. You can produce biomass energy by crushing these byproducts and sending them to a biomass power plant. Another way to obtain biomass energy is by growing specific crops for that purpose. For instance, rapeseed, corn, and sugarcane can be grown and harvested for biomass energy production.

 

How can you Generate Energy from Biomass?

You can use a Biomass briquette machine, a mechanical device, to make biomass briquettes from biomass waste, such as wood chips, sawdust, straw, rice husk, peanut shells, and other agricultural product waste. The machine compresses the biomass waste into briquettes of different sizes and shapes, which later you can use as a biomass energy fuel source for cooking, heating, or as a substitute for traditional fossil fuels. Biomass briquettes are an eco-friendly alternative to traditional fuels like coal and wood. 

Biomass energy power plants are facilities to generate electricity or heat by burning biomass, which refers to organic matter from plants and animals. Biomass can be wood chips, sawdust, agricultural waste, municipal solid waste, and more. Burning biomass converts water to steam, which you can use to generate electricity or provide heat for buildings. Before burning biomass, it has to dry completely; for that, you can use a biomass dryer. There are various methods by which you can burn biomass to produce energy. You can burn it directly in a boiler to create steam that drives a turbine, generating electricity. Alternatively, one can convert it into a gas called biogas through a process known as anaerobic digestion, which involves breaking down organic matter in the absence of oxygen. Biogas can then be burned to produce electricity or heat.

Biomass can convert into biofuels like ethanol or biodiesel, besides direct burning and biogas production. Manufacturers chemically process vegetable oils (rapeseed oil) or animal fats to remove impurities and increase their energy content, producing biodiesel as a renewable fuel. Biodiesel, which produces lower emissions than traditional diesel, can substitute petroleum-based diesel fuel in diesel engines.

 

Advantages of using biomass as your biofuel:

Biomass is any organic material from plants and animals, such as wood, crops, and waste products.

Here are some benefits of using biomass as biofuel:

Renewable and Sustainable: Biomass is a renewable and sustainable source of energy. As long as plants and waste products are produced, biomass will always be available. Biomass is an inexhaustible source of energy because it can be regenerated over time, unlike finite fossil fuels.

Reduces Carbon Emissions: Biomass is a low-carbon fuel that emits fewer greenhouse gases than fossil fuels. Burning biomass releases carbon dioxide (CO2), but plants absorb this CO2 during photosynthesis, and biomass energy becomes a carbon-neutral energy source. But ensure you dry biomass properly with a biomass dryer before burning it as fuel.

Supports Agriculture: Agricultural waste products are the major source of biomass, such as corn stover, sugarcane bagasse, and wheat straw. Farmers can generate additional income and reduce waste disposal costs by using these waste products as biofuel.

Improves Energy Security: You can produce Biomass energy domestically, which reduces dependence on foreign oil and improves energy security. This can help stabilize energy prices and reduce the risk of supply disruptions.

Diverse Applications: You can use biomass for a variety of applications, that includes electricity generation, heating and cooling, and transportation fuels. You can also use a biomass briquette machine to make briquettes ideal for cooking. This versatility makes biomass a valuable resource that one can use in many different ways.

 

Conclusion:

We can transition to sustainable energy production with a greener future in mind. Smart solutions have made renewable energy sources an appealing alternative to traditional ones. Biofuels or biomass energy are ideal for a step towards a more sustainable future. When considering investment options, biomass dryers and biomass briquette machines are great choices. If you’re looking to purchase a biomass briquette machine or biomass dryer of exceptional quality, Ecostan is the place to go.

 

What To Do With Sawdust

What To Do With Sawdust?

ECOSTAN® What To Do With Sawdust?

What To Do With Sawdust
The wood and lumber business produces trash called sawdust. It often serves as a fuel source in thermal operations since it can ignite (biomass). Also, it is an insulator. Sawdust is a material with an average diameter of 0 to 30 m (micron). Some industries also use Sawdust Making machines when they need them.

You can use this sawdust to create MDF boards and other goods; you must look for Sawdust Briquette Machine For Sale. People frequently mistake the terms sawdust and Wood shavings or chips. Do you need a plan for all that sawdust? Don’t discard it! Keep reading to get inventive suggestions for utilizing sawdust in your workplace and home.

Sawdust is an irritant that has to be cleaned up and disposed of. But did you know there are several other uses for sawdust, just as making briquettes using Sawdust Briquette Machine For Sale? In this blog, we discuss a few innovative uses of sawdust. This versatile material is helpful for many things, including crafts and home improvement projects!

 

Here are some uses of sawdust that you often discard:

Produce Filler or Wood Briquette

Making your wood filler cover for nail holes, voids, and cracks is one of the finest uses for sawdust. Many describe making putty by mixing wood glue and sawdust from their Sawdust Making Machine.

Manufacturers may use sawdust to produce wood briquettes. If you have a machine for this, the process is relatively straightforward. Add sawdust to the machine or plant and a few additional materials to blend the sawdust and assist in forming briquettes. Searching Sawdust Machine on Google can allow you to purchase a Sawdust-making machine at an affordable price.

 

Light a Sawdust Candle to Ignite a Fire

Consider creating your Custom sawdust fire starter if you prefer watching old bush television or cooking on the grill in the wilderness. It’s easy; all you need is some sawdust, wax, and a makeshift mould, such as an empty egg carton made of cardboard.

  • Add the sawdust after melting the candle wax.
  • Pour it into the mould after mixing it.
  • You’re ready to go when the mixture solidifies; throw it into a bonfire to get it going.

Keep in mind fireplace upkeep and maintenance if you intend to use it at home. Poor handling is one of the leading causes of accidents and burns, especially among seniors.

 

Use leftover woodwork as an absorbent

Spills and splashes may occur everywhere, including during essential auto maintenance and painting chores. Wood shavings have a sponge-like quality, allowing them to absorb liquids like paint and windscreen cleaner.

Hence, cover the area with sawdust if coolant spills in your garage. It is a practical, affordable, and environmentally beneficial absorbent.

 

Combine cement with sawdust

Using sawdust and cement together to create resource- and environmentally-conscious houses is a trend that will only continue to gain popularity. The finished product is a solid, light, and environmentally friendly cement-bonded wood fibre composite.

The product made from wood dust has several fantastic qualities, like being spongy, resistant to fungus, and insect-proof. In the process of building pallets stacked walls, it may also bind and insulate. The composite has the extra benefit of preventing deterioration and breakdown. You can also get a Sawdust Making Machine if you want to combine it with cement. 

 

Convert wood chips into a sustainable pesticide

You probably already know how great wood shavings are for fertilizer if you grow a garden or indoor plants. But be careful—not all woods are created equal.

Have you heard that walnut sawdust is a natural pesticide? Juglone, a substance that is poisonous to the majority of plants, is found naturally in walnuts. To eliminate weeds in your garden, sprinkle walnut sawdust there exclusively.

You can also create briquettes from the sawdust; all you need to look for is a Sawdust Briquette Machine for Sale. This way, you’ll be able to create an organic fuel (briquette) at an affordable price.  

 

Clean the Floor With Sawdust

Is the floor of your garage dirty and unclean? Even though it can sound unusual, sawdust works well to clean floors. Splash some water on some sawdust and spread it across the floor to complete the operation. Water and sawdust absorb dirt and dust, keeping you and the environment dust-free.

 

Using sawdust As Organic Fertilizer

As we already discussed, You can make mulch from sawdust. Remains from woodworking may also be used as organic fertilizer in gardens. Use homemade fertilizer to feed your flowers and vegetables and keep them wet by mixing them with a nitrogen supplement or manure to avoid rotting. Alder sawdust has a favorable effect on mushrooms.

For beginning your garden compost, sawdust works excellently. Combine one dry component with three portions of nitrogen-rich greens. An excellent organic compost that will benefit gardens is the ultimate product. Adding sawdust to the composting toilet process is another novel but excellent concept. Without water or energy waste, these devices process trash using oxygen, heat, and dry materials like wood working scraps to produce a safe, hygienic fertilizer.

 

Conclusion: It might become an issue when you need help figuring out what to do with sawdust in your workshop. But as you read through these seven suggestions for utilizing sawdust working with a sawdust making machine, you can immediately put them to work. There are undoubtedly one or more suggestions on this list that can assist you in solving your issue. You can buy Sawdust Briquette Machine For Sale from Ecostan if you want to make briquettes with it. 

 

 

Chipper Shredder

How To Get a Chipper Shredder for Your Property Maintenance

ECOSTAN® How To Get a Chipper Shredder for Your Property Maintenance

Chipper Shredder

A chipper shredder processes and reduces yard waste into smaller, more manageable pieces, such as leaves, branches, and other organic materials. The machine uses sharp blades or hammers to chop and shred the material, producing wood chips or mulch that can be used for landscaping or composting. Some chippers for briquette plants can also process more rigid materials, such as small tree trunks and stumps.

Several types of chipper shredders are available, ranging from smaller electric models for home use to larger gas-powered models for commercial applications. Electric chipper shredders are typically smaller and more affordable, making them popular for homeowners with smaller yards or gardens.

Following proper safety guidelines to avoid injury is essential when using a chipper shredder. This includes wearing eye and ear protection, keeping loose clothing and hair away from the machine, and never reaching into the hopper while the machine is in operation. It’s also essential to use the machine on a stable, level surface and to ensure it is turned off and unplugged before performing any maintenance or cleaning.

Tips for choosing Chipper Shredder for Your Property Maintenance:

Consider the size of your property: When selecting a chipper shredder for your property, it’s essential to consider the size of the machine. The size of your property will play a significant role in determining what type of chipper shredder you need. A smaller electric chipper shredder may be sufficient for smaller yards or gardens. These models are typically lightweight and easy to operate, making them ideal for smaller spaces.

However, if you have more significant properties with more trees and vegetation to maintain, you may need a larger gas-powered model to handle the volume of material. These machines are more powerful and can handle thicker branches and larger piles of leaves and debris. Additionally, gas-powered chippers for briquette plants are often mounted on wheels, making them easier to move around with more significant properties.

Think about the types of waste you’ll be processing: When selecting a volume-reducing machine for yard waste, it is essential to categorize the materials into either chippable or shreddable. Shreddable materials typically include leaves, small twigs, garden waste, hay, and straw. On the other hand, chippable materials consist of larger-diameter twigs, branches, bush prunings, and cornstalks. It is also essential to determine whether the materials are fresh or dry, as this can affect the type and power of the chipper, shredder, or combination unit.

The chipper-shredder typically has a more robust shredding unit compared to a dedicated shredder. This unit typically utilizes a hammer mill where hinged hammers or flails attached to a rapidly rotating shaft or drum tear the materials into pieces. By considering the type of yard waste you will be processing and the power capabilities of the machine, you can select the appropriate volume-reducing machine to manage your yard waste efficiently.

Consider the volume: Chipper-shredders are a costly investment, so before purchasing one, you must assess how frequently and in what capacity you would use the machine. If you have several acres of land to maintain and need to process a variety of yard waste, investing in a Chipper for briquette plant may be worth the money, especially if you plan to use it at least a couple of times per month on average. However, a lower-powered and lower-capacity model may suffice if you have only one acre of land to maintain.

If you decide to invest, you should opt for a combination chipper-shredder, which can handle chipping and shredding tasks, saving you time and effort. Renting a chipper-shredder can be an alternative option, but purchasing one outright may be more cost-effective if you use the machine frequently. By carefully considering your yard maintenance needs and the frequency of use, you can decide which chipper-shredder model best fits your property.

Watch your eyesight when operating a chipper-shredder: It is imperative to prioritize safety when operating a chipper-shredder. This means only operating the machine wearing appropriate safety gear, such as good-quality safety glasses or a hard hat with a full face shield. It is crucial to protect your eyes from rocks or metal pieces that may inadvertently make their way into the machine and could come flying back at you with disastrous consequences. Wearing sound-deadening plugs or muffs is also recommended to protect your hearing.

Additionally, it is essential to dress appropriately when operating any power equipment, including wearing long-sleeved canvas or denim garments that fit tightly enough. Wearing leather gloves is also necessary to handle limbs and leaf piles with minimal damage. You can find quality chipper-shredders at your local farm store or one of the many independent dealers in your area. However, experts emphasize the importance of requesting a lesson in safe operation from the retailer and thoroughly reading the manual cover to cover before using the machine to ensure safe and efficient operation.

Conclusion: 

Choosing the suitable chipper shredder for your property maintenance requires careful consideration of several vital factors. The size of your property and the volume of material you need to process will also play a significant role in determining the power and capacity of the chipper shredder you need. By considering these factors and researching, you can find a chipper shredder that meets your needs and helps you maintain your property efficiently and safely. When you get a chipper shredder from Ecostan, you can turn yard waste into valuable mulch or compost and keep your property beautiful year-round.

Benefits and Potential of Biomass and Biomass Fuels

The Key Benefits and Potential of Biomass and Biomass Fuels

ECOSTAN® The Key Benefits and Potential of Biomass and Biomass Fuels

Benefits and Potential of Biomass and Biomass Fuels

Biomass fuel, derived from organic matter such as plants or animals, is rapidly becoming one of the world’s most rapidly expanding fuel sources. A key advantage of biomass fuel is its carbon neutrality. Carbon dioxide is extracted during the organism’s life cycle, preventing additional carbon dioxide emissions during combustion.

Trees, for example, absorb carbon dioxide during photosynthesis. When you burn wood, carbon dioxide is released, while combustion occurs because of oxygen, causing no environmental harm. As a result, biomass fuel is an ideal renewable energy source compared to fossil fuels, as they cause no environmental damage.

There are multiple methods for acquiring biomass fuel as a natural energy source. It is worth noting that industries utilizing wood as fuel generally do not cut down entire trees but instead employ waste products such as rotten wood, branches, and leaves. After crushing these waste products, transport them into the biomass power plants to make a biomass briquette

Energy Production

There are various methods to produce energy using biomass. One approach is to burn biomass directly to generate heat, which we can use for space and water heating.

Another technique is to convert biomass into liquid or gaseous fuels like biofuels and biogas through bioconversion. Bioconversion involves breaking down the organic matter in biomass using chemical or biological processes, producing ethanol, biodiesel, other liquid biofuels, and methane-rich biogas.

You can also use biomass to generate electricity through biomass combustion in power plants rather than fossil fuels. Biomass power plants use a similar process to traditional power plants, but they burn biomass instead of fossil fuels to generate steam, which then powers turbines to produce electricity.

Briquettes are another form of energy that you can get from biomass. These are the blocks that form after compressing the organic materials. The process involves compressing the waste, such as sawdust or agricultural waste, into small blocks that are easy to transport and use.

Briquettes burn more efficiently than loose biomass; you can use them instead of traditional fossil fuels like coal and wood. This makes them a valuable alternative for heating and cooking in areas with scarce or expensive conventional fuels.

 In addition, you can convert biomass into bio-oil, which can be used to produce a range of chemicals and materials after further processing. This process is known as pyrolysis.

This fuel is a versatile energy source that you can use in various ways to generate heat, power, and fuels while reducing carbon emissions.

Facts about Biomass Fuels:

  1. It is the world’s largest renewable energy source, accounting for nearly 10% of global energy use.
  2. It is a carbon-neutral energy source. The carbon dioxide offsets the carbon dioxide that emits during biomass combustion and is generally absorbed during its growth.
  3. You can get this environmentally friendly fuel from various sources, including agricultural waste, forestry residues, energy crops, and municipal solid waste. 
  4. Briquettes are one of the ideal energy-producing sources that you can prepare using this agricultural waste.
  5. This fuel is used for various energy applications, including heating, cooling, electricity generation, and transportation.
  6. It is a flexible energy source that you can use to meet various energy needs. One can burn it directly for heat or convert it into multiple fuels, including ethanol, biodiesel, and biogas. 
  7. It can help to reduce greenhouse gas emissions and promote sustainable development.

By replacing fossil fuels with biomass, we can reduce our dependence on non-renewable resources and mitigate the impacts of climate change.

 

Here are some exciting facts about biomass:

1. Reducing Carbon Dioxide Emissions through Biomass Utilization

It can be pivotal in achieving the EU’s 2030 renewable energy targets. However, for it to be an effective tool in reducing ecological footprints, it is crucial that biomass production, processing, and usage are sustainable and efficient. This is necessary to prevent environmental damage such as deforestation, soil degradation, and biodiversity loss.

2. Doubling of Modern Bioenergy Consumption Predicted in the Next 20 Years

Developing countries use two-thirds of biomass for domestic cooking and heating rather than fossil fuels globally. Modern bioenergy accounts for approximately 6% of total electricity production in Europe.

The International Renewable Energy Agency (IRENA) estimates that bioenergy production in the EU-28 will increase to 324 TWh in 2030, up from 128 TWh in 2010, according to REmap analysis data.

3. Green Energy in a Brick- Biomass briquettes

One fact about briquettes is that they reduce dependence on non-renewable sources, help reduce waste, and promote a circular economy. Moreover, briquettes produce less greenhouse gas emissions and are more efficient than traditional fossil fuels.

4. Human Waste as a Viable Fuel Source

The proper equipment can process municipal waste and turn it into a highly efficient energy source. Recycling and energy recovery of waste already have numerous advantages over landfilling.

Conclusion

India has abundant biomass reserves, around 500 million metric tons annually. We use over 120 to 150 million metric tons of biomass fuel for energy production.

The progress in biomass energy production in India will provide social and economic benefits to rural and urban areas. Briquettes derived from biomass are also a cost-effective and eco-friendly energy source.

To search for a high-quality briquette machine, you must visit Ecostan.