Agricultural waste material is highly efficient, affordable, and renewable source of biomass. But the low density and high volume of agriculturally produced biomass are the big hindrances to using the feedstock for the many processes, including the bio-energy production. Thus, biomass waste needs to be chopped with hammer mill grinder to achieve high densification, uniformity, and bulk flow.

What are Hammer Mills and How They Help in Size Reduction?

Size reduction is an essential step for the densification and bio-energy conversion process to reduce transportation rates. Appropriate size reduction lowers the volume of biomass, hikes the flow properties, increases the bulk density, changes particle size & shape, generates new surface area, and improve porosity.

Hammer mill grinders are the high-performance machines finely grind a huge variety of biomass materials into 3 to 5 mm long so that they can be fed into the pellet mills or briquette machines. The feedstock includes wood chips, small branches, straws, soybean stalks, hay, grass, twigs, coconut shells, hazelnut shells, black gram husk, walnut shells, cottonseed hulls, bamboo shavings, and other natural wastes.

They have a simple design and rugged construction. The capacity of the machine to chop particles depends on its power. These versatile machines use high velocity rotating shafts to transmit kinetic energy to the processed material. The hammers inside it beat the organic waste till it gets small enough to pass via a wire mesh. Also, for fine grinding less power is required. The quality of the finished material depends on the rate of movement through the grinder machine and screen size.

Profitable for the Production of Pellets/Briquettes

Production of high-density briquettes and pellets needs a fast and reliable grinding machine. The agricultural hammer grinder creates biomass pellets and briquettes tailored as per the needs of the customers. Each finished product is homogeneous, high in quality, and has high energy efficiency. In fact, the effective utilization of the agro waste can offer new possibilities and prospects for the farmers.

EcoStan® is one of the best Hammer mill manufacturers in India that offers the toughest hammer grinders at an attractive price. The comprehensive range of models process biomass waste effectively and also cater the processing needs of the clients quickly.

Wood chippers are one of the required machines in wooden industries for the cutting of the wood into small chips as a part of the manufacturing process. Wood chipper has usage in the agriculture industry during different processes like land and property maintenance. It also has an advantage for the clean up after storms and other meteorological events. A wood chipper consists of the following different parts:

A hopper
A collar
Chipper
A collection bin, etc

The production capacity of Chipper Grinder and Wood Log Chipper depends on the size of the machine. We are one of the reliable manufactures of these machines and has years of experience in manufacturing them to generate quality output. The vernacular names for these machines are Drum Grinders, Disc Grinders and more.

Materials Crushed With Wood Log Chipper

1) Agriculture Waste
2) Pine Needles
3) Sugarcane Trash
4) Tree Shrubs
5) Peddy Straw
6) Agriculture waste
7) Cotton stalk and more

Wood Log chippers are some of the efficient machines, which are required for the disposing of wood and other agriculture material. Wood chippers are required by some persons mentioned below:

1) If You Work in Forestry
Wood log chipper is one of the valuable machines for you if you work in forestry to produce professional biomass. We provide different robust machines which vary in their size and production capacity.

2) If You own a wood chip Boiler
Wood waste is easy to convert in Biofuel for your house farm and make it easy to dispose of windbreaks and other wind destructions; these are among the useful machines which are urgently required for those areas where there are frequent chances for occurrence of storms.

3) If you are a Landscape Gardener
A wood chipper is best to reduce the volume of wood up to 80 %; it makes it easy to transport and do other waste management significantly. One can easily reduce the workload of their garden with the use of this machine. These machines are one of the ways to make ground weed free and weed resistance.

Eco-Stan provides different Commercial Wood Chipper for Sale, which are easy to get with one click. To know more about us and to place your order, you can contact us freely.

Eco-Stan is one of the prominent manufacturers of best quality machines that are efficient in their working and gives adequate output with less consumption of fuel. When it comes to the making of these machines, these are manufactured under the supervision of qualified engineers, who know how to do their work efficiently. Our machines are based on new and latest technology and use modern methods. If one is searching for the best quality and efficient working machines, Eco-Stan is the right place for anyone to buy these quality machines.

Biomass Briquette Machine Manufacturer are the machines which are required to Make briquettes that one can use as a fuel and apart from this, this is the best way for the disposal of waste. We are living in a high tech modern era where industrialization is taking place at a rapid speed and which results in the formation of different types of waste. One of the most significant thing about different briquetting machines is that these are made from waste and are a productive way to make things reusable.

Characteristics and Uses of Briquettes

Briquettes are renewable and non-conventional energy fuel. They are made of agro-forestry waste and are easy to replace fuels; this fuel can be used for cooking and other activities. If we talk about the technology we use or the making of these briquettes, these are made with binder less technology and do not require any external Binder.

High Burning Efficiency

It is the quality of the Briquettes that make them eco-friendly because of its higher thermal values and lower ash content. It has a slow burning process and involves almost negligible smoke release which makes it beneficial for the environment.

Availability: forestry and agro waste these are easily available and are easy to make. This one is among the effective way for waste management which is effective and cost-effective. Briquetting Press Machines are easily available and provide best quality output.

Easy Transportation: Briquettes are small in their size, which makes them easy to transport, our machines are efficient in making Uniform Size Briquettes that one can easily transport from one place to other. Briquettes can be converted in many different shapes like Rectangular, Cylindrical as well as Spherical. Conversion of waste into Briquetting reduces the volume of the waste approximately 10 percent.

Cheaper and Affordable: At our store, you will get Briquetting Machine at an affordable price. Our store has machines with different size and shapes; you can place your order according to your need and requirement.

Rotary Drum Dryer is a Equipment used to dry raw materials having moisture upto 50% moisture. A Rotary Drum Dryer is also called a pipe or rotating dryer. This dryer consists of a long Cylinder with fins inside. Manual and Automatic Feed Brick furnace is used for feeding the heating material. Ecostan India Pvt Ltd is a leading manufacturer of Biomass Drying Solutions who has been producing biomass dryers for 2 decades. With the help of well qualified engineers & its 28+ years of experience Ecostan is producing robust & high Quality machines. Ecostan is using best in class technology to produce top notch and robust design machineries. Ecostan follows methods like Supply chain management to ensure faster delivery & Six sigma methods to maintain the final product quality standards.

This machine has different vernacular names like pipe dryer, drum dryer and sawdust dryer, rotating dryer, kiln dryer and many more. These machines are very useful for biomass drying and have their best use in different raw-materials such as:

• Bagasse
• Sawdust
• Cashew Nut shell
• Coco pith
• Coco fiber
• Wood chips, shavings
• Press mud and many more

Rotary Drum Dryer material held up time is determined by following characteristics

a) The speed of rotation
b) The air velocity
c) The angle of inclination

Advantages of Rotary Drum Dryer

• Applicable to different materials.
• Less sensitive to particle size & Fast drying.
• Low maintenance cost; thus economical.
• Simple working principle & Operation.
• Long term life cycle of product.
• Available in different sizes, and different production capacity.

Eco-Stan is one of the leading Hammer Mill Manufacturers which deals with the manufacturing of verity of machines such as sawdust machines, briquette machines, chipper grinder, Rotary hammer grinder, flash dryer and more. We are available with different machines which vary in their size and production capacity. You can put your order for these machines according to your need and requirements. At our store you will get machines of all sizes, that one can use to clean his/her small garden and can use to dispose of industrial waste as well.

When it comes to the best use of Hammer Grinder , these are quite useful in the shredding of different materials into small pieces. A hammer grinder is needed in food processing industries and pharmaceutical industries and helps to reduce the material into small pieces. There are a variety of hammer grinders are available, but the working principle for all of them is the same.

Milling and crushing process mainly takes place from the crushing chamber; there are following different crucial aspects of Hammer Mill Manufacturers.

Different Aspects of Hammer Mill Grinder or Hammer Grinder

1) Feeding Mechanism This is the starting phase, where particles are entered into the crushing chamber. It differs according to the designs of the machines. This one is an important part because the uniformity of the material depends totally on the feeding mechanism of the machine.

2) Control Box It is the part of the machine, which controls on and off mechanism of the machine. The level of complexity depends on the unique design of the machine. Machines from Eco-Stan come with a clear display panel, where users are allowed to monitor all the operation of the machines.

3) Cushing Knives or Hammers These are one of the fundamental tools in the Hammer Mill Grinder which is important to crush and grind materials. These are crushing tools which are directly coupled in a motor. The proper adjustment of this part is required to convert different materials into equal and fine size.

4) Hammer Mill Screen The size of the material decided on the screen variation. There are different screen sizes that are available for hammer grinders for the efficient chopping of the material. These screens are orderly arranged in the crushing chamber.

These amazing machines are easily available at our store, and you can buy them for industrial as well as domestic use.

Dual Feed Combo Machine

When it comes to the management of Agricultural & Forest waste small sized pellets is an easy and effective solution. These pellets are easy to carry and transport and currently the most significant way available for waste management. Ecostan Provides DualFeed Combo machines which make pellets of different sizes from leftover Biomass waste. There are different types of models available with Ecostan as per customer requirement.

Why Pelleting ?

• Different shape and size – Pellets are available in different diameters of 6mm to 20 mm
• Density – Because of the higher pressure applied by the mould, wood pellets have a higher density as compared to briquettes. They usually have a smooth surface and are quite hard.
• Storage – Wood pellets take less room due to their small size.
• Combustion – Pellets have a larger surface to contact air. As a result, biomass pellets are easier to burn, transmit heat faster, and burn more efficiently in a well-ventilated environment.

Why buy Dual Feed Combo for Pelleting ?

• Dual Feeding – Dual feed Combo is a machine specially designed by Ecostan for making Pellets. Its double feeding mechanism ensures smooth run and quality binding by processing equal amounts of raw material into the mould.
• Jamless – Its Double feeding design makes this machine jamless.
• Robust Design- Dual Feed Combo Machine is a heavy duty machine which makes it more powerful than any other machine.
• Automatic – Dual feed combo is an automatic Machine. Which means a very less amount of labour is required to operate the machine and leading to higher profit margin.
• Easy Operation – Machines are user friendly; their robust design makes them trouble free to operate. Very less in depth training is required to operate these machines.

Click to inquire more details

Benefits of White Coal/ Biomass Fuel

White coal, also known as biomass Briquettes and pellets, is a substitute for fossil fuels. India is quickly establishing itself as a major producer and user of white coal. A big number of businesses have turned to white coal as a boiler fuel instead of fossil fuels. Haryana, Uttarakhand, Uttar Pradesh, Madhya Pradesh, Rajasthan, Gujarat, Maharashtra, Tamil Nadu, and Meghalaya are all growing their white coal production capability day by day. The use of agriculture in the
manufacturing of white coal (biomass briquettes) is increasing in North India.

This fuel can be made out of various agricultural or forest waste such as :

• Rice husk and paddy straw
• Press Mud
• Sugarcane Straw
• Groundnut shells
• Cotton hulls and salks
• Castor seed shells
• Forest leaves; wood chips and shavings
• Sugarcane bagasse
• Mustard waste
• Coir dust
• Coffee husk
• Sunflower waste
• Maize stalks
• Bajra (pearl millet) cobs
• Sesame seeds oil cake
• Wheat straw and many other agricultural & forest waste.

Ecostan India Private limited is a leading manufacturer of briquetting machinery and is the only one in the industry who is running their own Briquette and pellet production plant. According to Ecostan’s vast experience in machinery and in selling the end product these are the following factors customers consider when they are switching to white coal.

• White coal is cheaper than coal and firewood.
• There is no sulphur in the white coal, therefore no toxic gases.
• Moisture content is nil.
• Biomass briquettes have a higher practical thermal value.
• Briquettes have consistent quality, have high burning efficiency, and are ideally sized for complete combustion.
• Combustion is more uniform compared to coal and boiler response to changes in steam requirements is faster, due to higher quantity of volatile matter in briquettes.
• Low ash contents.
• The calorific value of the finished briquettes is approximately 3200 to 4000 kcal/kg.

To get more information regarding biomass briquetting you can visit our website www.ecostan.com or call us on +91-99140-33800