ECOSTAN^® The Working Technique of The Sawdust Charcoal-Making Machine

The necessity for wood product supplies has grown along with the social economy’s huge rise. But the limitation of wood supplies also contributed to the use of many other substitute products, such as charcoal. The innovation of a Sawdust Charcoal Making Machine to generate charcoal is a fantastic way to solve this issue because it not only fulfills the challenging market requirement but also adheres to environmental conservation.

One of the valuable assets is the Sawdust Briquette Machine; if you use it appropriately, you can increase the overall worth significantly. Making charcoal from sawdust using a Sawdust Charcoal Making Machine is quite productive for recycling sawdust. Nowadays, most sawdust charcoal-generating machines use an innovative and effective carbonization mechanism. 

Additionally, this equipment does not emit poisonous gasses due to its reduced emissions. The sawdust charcoal-making machinery effectively manages biomass, sludge, and solid waste from cities in addition to sawdust. You can efficiently make charcoal from sawdust with these machines.

Making Charcoal from Sawdust

Here’s how to make charcoal from sawdust:

Smashing wood waste

Because sawdust comprises hardwood scraps of differing shapes, preprocessing crushed sawdust is essential for the efficient operation of further manufacturing. Regular sawdust can accelerate the drying process and lower the power requirements of the dryers. 

You can also ensure the standard thickness of the hardwood briquettes. Which results in reduced wear on the Sawdust Briquette Machine employed in the briquette-making procedure. You can skip this stage if your resources are small sawdust with just a dimension of only about 5mm.

Sawdust Drying

Sawdust is commonly piled in a working area of several wood-processing plants, while some may also store it straight in an open space. Experts suggest drying for preprocessing, including raw resources stored inside. Except you measure and ensure that the moisture is less than 12%. By just drying the material, you can increase the output of the sawdust briquette.

In this section, a dryer is a necessary part of the equipment. Rotary drum dryers are appropriate for high output, while air-flow dryers are ideal for smaller drying outputs.

Making briquettes out of Sawdust

The item can have less than 3 mm in size and less than 12% moisture after smashing and drying. Briquetting of sawdust follows next; in that case, you need a Sawdust Charcoal Making Machine. The resulting sawdust briquette has a hollow center, square or hexagonal molds, and a thickness range of 50, 70, and 80 mm for the sawdust tube.

Sawdust briquettes after carbonization

Carbonization is the final step when you make charcoal from sawdust. In the lack of air, the sawdust briquettes undergo high-temperature distillation to become charcoal. Two methods for achieving carbonization are using a carbonization furnace and a standard charcoal kiln. 

The carbonization furnace can reuse hardwood vinegar and hardwood grease. Additionally, it can reduce overall combustion gas emissions compared to the traditional charcoal kiln. You can choose between a lifting carbonization furnace and a horizontal carbonization furnace manufacturing sawdust briquettes. The only variation between them is the way of material packing and discharging; their operating principles are identical.

An overview of the finished products generated from sawdust

As a part of the finished goods, sawdust charcoal involves substantial use in manufacturing, everyday living, and farming. In addition to serving as a high-calorie fuel for BBQs, you can connect charcoal to hefty metallic components that enhance soil health. In the building project, one can use mud to make bricks. Combustible gas is yet another significant source of fuel in contrast to charcoal. Tar and wood vinegar are additions to various chemicals.

The significant benefits of using a Sawdust Charcoal Making Machine: 

• Sawdust charcoal-producing machinery can not only handle sawdust but also turn sludge. You can convert MSW or many other organic wastes into valuables. These valuables are like straws, rice husks, coconut husks, peanut shells, and so forth, which are known as one unit with numerous purposes.
• The structure and function of the sawdust carbonization machinery make it a dependable carbonization that can raise productivity and make charcoal from sawdust. In addition, it is simple to work with, which may maximize employee efficiency and prevent unwanted mistakes.
• The machinery is highly secure in terms of reliability. It occupies less space and minimizes manual labor loss thanks to the fully automated production process.

Conclusion

We have described the primary procedures and tools to make charcoal from sawdust above. Ecostan’s concept of sawdust to charcoal can deal with various requirements, even if it’s processing distinct raw materials or producing various products. Ecostan has created unique operating processes based on the specific characteristics of each plant, which can guarantee the most significant financial outcomes for everybody. 

Visit Ecostan immediately to learn more about a high-quality sawdust briquette machine or for guidance on purchasing the right machine per your specific requirements!