ECOSTAN^® How To Make Pellets From Sawdust Step By Step?

In recent years, wood pellets have become a popular alternative to fossil fuels due to their high power output and low emissions. Employing wood pellets for heating and electricity production has many benefits over the combustion of fossil fuels. It includes renewable resources and minimal emission of toxic components.

Sawdust is a type of waste product you generally get after the wood has been put through different processes. The processes are like chopping, grinding, and drilling using a sawdust or other machines of a similar standard. The conversion of sawdust into wood pellets with the help of a pellet machine is the most significant factor that this material plays. The incorporation of sawdust in the production of wood pellets has been becoming more popular in recent years due to the maximizing resource productivity.

There are numerous sawdust pellet uses

Wood pellets are a renewable and sustainable source of energy that you can get from sawdust using a pellet machine. They are a clean and efficient alternative to fossil fuels and offer several benefits over traditional heating sources.

Here are a few of the critical uses of wood pellets:

Heating

You can use Wood pellets for heating homes, apartment buildings, schools, and other structures. They are an eco-friendly and efficient source of heat that you can use in various heating systems, including pellet stoves, boilers, and furnaces.

Power Generation

People are effectively using Wood pellets to generate electricity in power plants. They are a renewable source of energy that can help reduce reliance on fossil fuels and contribute to a more sustainable energy future.

Industrial Processes

Several industrialists are also utilizing Wood pellets as a fuel source for industrial processes, such as drying lumber or firing kilns. They are an efficient and environmentally friendly alternative to traditional fossil fuels in these applications.

Livestock Bedding

One of the significant wood pellet uses is bedding for livestock, as they are absorbent and provide a clean and comfortable environment for animals.

Overall, sawdust pellets uses are versatile as they are a sustainable energy source that you can use in various applications. They offer many benefits over traditional fossil fuels, including reduced greenhouse gas emissions, lower costs, and improve energy efficiency as well.

 

The procedure of making wood pellets from sawdust:

To manufacture wood pellets from sawdust, you should well-prepare the sawdust, which requires a consistent size of 3-5mm and a moisture level of 10-15%. A conveyor system then feeds the sawdust into a sawdust pellet machine. 

Step1: The collection and preparation of raw material

 It is essential to utilize sawdust that meets a uniform standard that indicates that the sawdust size ought to be between 3 and 5 mm, and the moisture should be between 8 and 12 percent. If your sawdust does not fulfill this requirement, you must pre-treat the raw materials. A grinding machine will be essential to minimize the size of your sawdust if it is too huge. You should first dry your sawdust in a dryer if it contains a lot of moisture. You can only proceed to the following phase and produce high-quality sawdust pellets once the sawdust satisfies these standards.

Step2: Put the ready sawdust into a sawdust pellet machine to begin the pelletizing process

 The moment has come to begin manufacturing pellets with ready-made sawdust. This procedure is simple. Using a screw conveyor, feed the sawdust into the wood sawdust pellet machine. In the pelletizing room, the sawdust will be continuously compressed by the sawdust pellet machine and convert into pellets. Following that, the sawdust pellet machine will crush the sawdust pellets down.

Step3: The cooling, packaging, and storage of sawdust wood pellets

 You will receive sawdust wood pellets from the sawdust pellet machine at 70 to 90 degrees. You will necessitate a cooler machine to reduce the temperature of the pellets to 30 degrees and then a vibration sieve to filter the low-quality and shattered pellets. When the heat of the sawdust pellets lowers, you need to have automatic packaging equipment to put the sawdust pellets into bags. You need packets that are capable of holding 50kg or 1t of sawdust per bag.

 

The sawdust pellet uses are countless following are a few of them:

Sawdust wood pellets are a popular and sustainable source of energy that offer several benefits over traditional fossil fuels, including:

Renewable Energy

You can get wood pellets from sawdust and other wood waste material, making them a renewable source of energy that can help reduce dependence on non-renewable fossil fuels.

Cost-Effective

 Wood pellets can be a cost-effective energy source, particularly in regions where wood waste is abundant and traditional fossil fuels are expensive.

Convenient

Wood pellets are easy to store and handle and can be used in various heating systems, including pellet stoves, boilers, and furnaces.

Environmentally Friendly

Wood pellets are a more environmentally friendly alternative to traditional fossil fuels. The reason is that they produce fewer greenhouse gas emissions and can help reduce reliance on non-renewable energy sources.

Conclusion: The production of wood pellets from sawdust can be an economically viable solution for managing wood waste and generating renewable energy. The process involves compressing the sawdust into pellets under high pressure and heat, which causes the lignin in the wood to melt and bind the sawdust together. This results in a compact, dense fuel source that is environmentally friendly and has a higher energy content per unit volume compared to loose sawdust. If you are looking for a high-quality sawdust pellet machine, you should definitely visit Ecostan.